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  • Primary Structural Roofing & Ceilings
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  • HHR KAEC Station, Saudi Arabia

HHR KAEC Station, Saudi Arabia

SKU:
Project: Structural primary roofing system
Location: HHR KAEC Station, King Abdullah Economic City, Saudi Arabia
Client: Saudi Railways Organisation
Architect: Foster+Partners
Engineering Consultants: Dar Al Handasah
Main Contractor: El Seif Engineering Contracting Co Ltd
Handover: May 2015

​The Haramain High Speed Railway (HHR) is a visionary infrastructure project in the heart of the Saudi Arabia, linking the ancient cities of Makkah, Medina and Jeddah and the ambitious new King Abdullah Economic City (KAEC). Imagined as gateways to each city, the network’s four landmark stations are destinations in themselves: rich in places to connect, meet and shop.

In 2011, BFG was awarded the contract to build and install 34,000m2 of complete structural roofing for the HHR terminal in KAEC, having worked on design and engineering with the contractors, project architects and engineers for two years prior to the award.

Making it happen
To transform the architect’s vision into reality, BFG designed, built and installed a composite roof system including a suspended aluminium soft ceiling and an anti-glare natural light system – all at a height of 30 metres above ground level. Given its location, and bearing in mind the effects of the harsh Saudi summer, the maximum unsupported span of 14.8 metres was designed to withstand intense temperature variations, high winds and heavy sand-laden loads.

The project involved the creation of 42 large-scale FRP composite roof modules in grids 27 metres square. The manufacturing process featured state-of-the-art vacuum-based moulding with continuous impregnation technology; a unique and proprietary high productivity process developed by BFG.
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About BFG

For over 40 years, BFG has been a global leader and pioneer in composite design, engineering and manufacturing, with over 2,000 people and 15 production facilities worldwide – and a total commitment to quality and innovation.
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  • Home
  • PRODUCTS
    • Building Envelopes
    • Building Facades
    • Primary Structural Roofs and Ceilings
    • Domes and Cupolas
    • Suspended Ceilings
    • Shading Elements and Screens
    • Interior Architectural Elements
    • Complex Formwork
    • Specialty Architectural Finishes
  • Projects
  • Materials
    • Introduction to composites >
      • What are composites
      • Fire safety performance
      • LEED certification
      • Sustainability and composites
      • History of composites
      • Famous architectural projects
    • Fiber Reinforced Plastic (FRP) >
      • Introduction to FRP Composites
      • Benefits of FRP composites
      • Materials Systems >
        • Matrix Reinforcements >
          • Aramids
          • Carbon fibre
          • E-Glass
          • S-Glass
        • Resin Systems >
          • Polyester Resins
          • Epoxy Resins
          • Phenolic Resins
          • Vinyl Ester Resins
        • Cores
      • Processing Technologies >
        • Open vs Closed Moulding
        • Contact moulding
        • Spray up
        • Light Resin Transfer Moulding (LRTM)
        • Resin Transfer Moulding (RTM)
        • Press moulding
        • Vacuum bagging
        • Vacuum Forming (Thermoforming)
        • Vacuum infusion
        • Sheet moulding compound (SMC)
      • Tooling and Pattern Making
      • Composites in architecture
    • Glass Reinforced Concrete (GRC) >
      • Introduction to GRC
      • Properties of GRC
      • Benefits of GRC
      • GRC in architecture
    • Ultra High Performance Concrete (UHPC) >
      • Introduction to UHPC
      • Benefits of UHPC
      • UHPC in architecture
  • About
    • About BFG
    • Media >
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