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PRESS MOULDING

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Press moulding

BFG Architecture uses a variety of methods to produce FRP parts. Our experienced engineers will select the best method for your project based on factors such as production volume, parts dimensions, budget, and other requirements. 

Our extensive experience with press moulding enables us to produce innovative and cost effective parts for our OEM customers, including Volvo and Siemens.
 
The process is best suited for high strength parts with an excellent two-sided finish, and for high production quantities of more than 10,000 parts per year.

Process
The resin and fibre reinforcements containing a temperature-activated catalyst are placed in matched metal moulds mounded in a hydraulic or mechanical moulding press. The mould halves are heated to temperatures ranging from 150 to 160 degrees Celsius and a pressure of approximately 1000 psi is applied. While the mould remains closed, the thermosetting material undergoes a chemical change (cure) that permanently hardens the shape in the mould cavity. Moulding closure times vary from about 30 seconds to several minutes, depending on part design and material formulation. When the mould opens, parts are ready for finishing operations such as de-flashing, painting, bonding, and installation of inserts for fasteners.

Materials
Resins: Thermosetting materials such as SMC (sheet moulding compound), BMC (bulk moulding compound)
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Advantages
- The process yields two excellent finished surfaces and outstanding part to part repeatability
- Trimming and finishing costs and time are minimal

Limitations
- Unsuited to Complex Designs
- ​Low Cost Effectiveness
- ​susceptible to breakage when the finished item is removed from the equipment.
​- 
Process Duration

Contact us today so we can begin discussing your project needs.

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About BFG

For over 40 years, BFG has been a global leader and pioneer in composite design, engineering and manufacturing, with over 2,000 people and 15 production facilities worldwide – and a total commitment to quality and innovation.
​
Moulding Ideas into Shape
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You can always contact us via email or phone. Get in touch with us today to find out more about our services.
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P.O. BOX 26197, MINA SALMAN,
KINGDOM OF BAHRAIN
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+973 1772 7063
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ideas@bfginternational.com
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  • Home
  • PRODUCTS
    • Building Envelopes
    • Building Facades
    • Primary Structural Roofs and Ceilings
    • Domes and Cupolas
    • Suspended Ceilings
    • Shading Elements and Screens
    • Interior Architectural Elements
    • Complex Formwork
    • Specialty Architectural Finishes
  • Projects
  • Materials
    • Introduction to composites >
      • What are composites
      • Fire safety performance
      • LEED certification
      • Sustainability and composites
      • History of composites
      • Famous architectural projects
    • Fiber Reinforced Plastic (FRP) >
      • Introduction to FRP Composites
      • Benefits of FRP composites
      • Materials Systems >
        • Matrix Reinforcements >
          • Aramids
          • Carbon fibre
          • E-Glass
          • S-Glass
        • Resin Systems >
          • Polyester Resins
          • Epoxy Resins
          • Phenolic Resins
          • Vinyl Ester Resins
        • Cores
      • Processing Technologies >
        • Open vs Closed Moulding
        • Contact moulding
        • Spray up
        • Light Resin Transfer Moulding (LRTM)
        • Resin Transfer Moulding (RTM)
        • Press moulding
        • Vacuum bagging
        • Vacuum Forming (Thermoforming)
        • Vacuum infusion
        • Sheet moulding compound (SMC)
      • Tooling and Pattern Making
      • Composites in architecture
    • Glass Reinforced Concrete (GRC) >
      • Introduction to GRC
      • Properties of GRC
      • Benefits of GRC
      • GRC in architecture
    • Ultra High Performance Concrete (UHPC) >
      • Introduction to UHPC
      • Benefits of UHPC
      • UHPC in architecture
  • About
    • About BFG
    • Media >
      • ​Media resources
      • Downloads
    • History
    • Certification
    • Careers
  • BFG GROUP
  • Contact